临沂隔音罩环保型超声波焊接机

隔音罩环保型临沂超声波焊接机设备

       焊接原理是：利用超声波换能器把高频电能转化为机械振动能，再通过超声波焊接模具传递到焊件接触面。机械振动就会产生高温，当到达焊件熔点时，塑料件就会熔化。超声波焊头再施加一定的压力，当机械振动停止后，塑料件就迅速冷却凝固，就会形成超声波焊头与底模所设计特定形状。并且达到完美焊接效果，焊接强度跟原材料一样。超声波焊接机：在汽车业的应用：制造车身塑料零件，汽车车门、汽车汽车仪表、车灯车镜、遮阳板、内饰件、滤清器，反光材料、反光道钉、保险杠、拉索、摩托车用塑料滤清器、散热器、制动液罐、油杯、水箱、油箱、风管、尾气净化器、托盘滤板、自行车零件、自行车尾灯、电动自行车零件等。
       一、型号：JL-1542    
       1.1、超声波功率：额定功4200W，很大功率4600W
       1.2、超声波频率15KHZ
       1.3、电源：AC220 V  50 HZ

       二、设备操作描述：
       本机为单头临沂一体式超声波焊接机，超声波发生器与主机有电缆线连接，避免了由于工作时的振动而造成的故障。
       三、超声波焊接的基本原理及特点：
       由超声波发生器产生15KHZ的高压、高频电信号，通过换能器的压电逆效应转换成同频率的机械振荡，并以音频纵波的形式作用于塑料制品工件上，通过工件表面及内在分子间的磨擦而使传递到接口的温度升高，当温度达到工件本身的熔点时，元件接口迅速熔化，继而填充于接口间的空隙，当震动停止，工件同时在一定的压力下冷却定形，达成完美的焊接。

       四、设备主要结构及元器件品牌：
       4.1换能系统：采用日本原产晶片换能器，日本皇牌钢变幅杆，功率强劲，坚固耐磨，比同等国产换能系统功率高20%。
       4.2气动元件：采用大直径气缸Φ63*80MM—20,五通电磁阀,上下运行平稳,缓冲效果良好,消除焊头对工件的冲击力和对换能器的反冲力,更利于焊接较为精密的工件及有效保护压电陶瓷片。
       4.3本机设精密的微调机构，微调距离可精密到0.02mm,并且有仪表指示。机身高度及焊头的下降距离均有刻度指示，精确度1.0mm;
       4.3机架:独特的长方型立柱设计，机械强度更高，有效避免了工作时的后仰现象，机架板金等全部由激光切割机,数控剪板折弯机加工而成,保证整机装配吻合精良，整机全部烤漆处理，附着性好，不脱落，外型美观大方。
       4.4,运动结构:设备采用台湾名牌线性滑轨，精密度极高，（是传统的导杆配直线轴承不能比拟的）且坚固耐磨，使焊头下降更平稳,不偏不移.，更有利于焊接较为精密之产品。
       4.5平衡机构:换能器组件可随意旋转，且换能器组件设水平可调结构，工作台设可调结构，两种调试结构使调试模具更方便快捷,易于操作,易学易懂.
       4.6电器系统:全套优质进口元器件组装,功放部分改良设计,增加放大组件分担负载,
       降低三极管的温升,降低毁损率，无程控板设计,由日本OMRON时间继电器替代机械式时间拨码开关,时间控制更为精确可靠。

The welding principle is: the use of an ultrasonic transducer to convert high-frequency electrical energy into mechanical vibration energy, and then transfer to the contact surface of the weldment through the ultrasonic welding mold. Mechanical vibration will generate high temperature, and when the melting point of the weldment is reached, the plastic part will melt. The ultrasonic welding head applies a certain pressure again, and when the mechanical vibration stops, the plastic parts are rapidly cooled and solidified, and the specific shape designed by the ultrasonic welding head and the bottom mold will be formed. And to achieve a perfect welding effect, the welding strength is the same as the raw material. Ultrasonic welding machine: Application in the automobile industry: manufacturing body plastic parts, automobile doors, automobile instruments, lights and mirrors, sun visors, interior parts, filters, reflective materials, reflective spikes, bumpers, cables , Plastic filters for motorcycles, radiators, brake fluid tanks, oil cups, water tanks, fuel tanks, air ducts, exhaust gas purifiers, tray filter plates, bicycle parts, bicycle tail lights, electric bicycle parts, etc.

       1. Model: JL-1542

       1.1 Ultrasonic power: rated power 4200W, high power 4600W

       1.2, ultrasonic frequency 15KHZ

       1.3. Power supply: AC220 V 50 HZ

       2. Equipment operation description:

       This machine is a single-head integrated ultrasonic welding machine, and the ultrasonic generator is connected with the host by a cable, which avoids malfunctions caused by vibration during work.

       3. Basic principles and characteristics of ultrasonic welding:

       The 15KHZ high-voltage and high-frequency electrical signal is generated by the ultrasonic generator, which is converted into the mechanical oscillation of the same frequency through the piezoelectric inverse effect of the transducer, and acts on the plastic product workpiece in the form of audio longitudinal wave, passing the surface of the workpiece and the inner molecule When the temperature reaches the melting point of the workpiece itself, the interface of the workpiece melts quickly, and then fills the gap between the interfaces. When the vibration stops, the workpiece is cooled and set under a certain pressure at the same time. Perfect welding.

       Fourth, the main structure of the equipment and component brands:

       4.1 Transduction system: It adopts Japanese original chip transducer and Japanese ace steel horn, which is strong in power, sturdy and wear-resistant, and its power is 20% higher than the equivalent domestic transducer system.

       4.2 Pneumatic components: large-diameter cylinder Φ63*80MM-20, five-way solenoid valve, stable up and down operation, good cushioning effect, eliminating the impact force of the welding head on the workpiece and the recoil force on the transducer, which is more conducive to welding more precise Workpiece and effective protection of piezoelectric ceramics.

       4.3 This machine is equipped with a precise fine-tuning mechanism, the fine-tuning distance can be as precise as 0.02mm, and there is an instrument indication. The height of the fuselage and the descending distance of the welding head have scale indications, with an accuracy of 1.0mm;

       4.3 Frame: Unique rectangular column design, higher mechanical strength, effectively avoiding the phenomenon of backwards during work, frame sheet metal, etc. are all processed by laser cutting machine, CNC shearing and bending machine to ensure the whole machine The assembly is well-matched, the whole machine is all painted, with good adhesion, no falling off, and beautiful appearance.

       4.4. Motion structure: The equipment adopts Taiwan famous brand linear slide, which has high precision (it can not be compared with traditional guide rod with linear bearing) and is strong and wear-resistant, so that the welding head can drop more smoothly without deviation., more Conducive to welding more precise products.

       4.5 Balance mechanism: The transducer assembly can be rotated at will, and the transducer assembly is equipped with a horizontal adjustable structure, and the worktable is equipped with an adjustable structure. The two debugging structures make the debugging mold more convenient and quick, easy to operate, easy to learn and understand.

       4.6 Electrical system: assembly of a full set of high-quality imported components, improved design of the power amplifier, and increased amplification components to share the load,

       Reduce the temperature rise of the transistor and reduce the damage rate. There is no program control board design. The mechanical time dial switch is replaced by the Japanese OMRON time relay, and the time control is more accurate and reliable.